To be honest Streachy, 50 watts is probably enough fire. Generally were not wanting International Radio Cops calling.
I am looking at the transmitter that I posted a while back. Its NOT PWM, uses a DDS, and a fet driver and single ended FET for that final. Problem, it needs to be made PROFESSIONAL with at least VU meter and a couple of knobs to twist.
I think its fine to try in the lab for higher power, but used as a freedom radio, its tail will always be up in air.
FCC here if they want to bust:
1. look for a strong signal
2. look for some idiot always on same frequency
3. look for a predictable schedule of operations
But, current the black hole is busy devouring little American FM banders.
But.. that could change, however the 41 meter band here has just nothing there except illegals using fish radios and CB sets.
Also to legally market the Tx in USA, do this:
1. extend DDS to 7.325, reason AM ham window top of 40 meters to 7.3 mhz.
2. sell as a kit not as a product factory finished. Reason FCC will require type acceptance if you sell more than one.
This means make something not quite finished. Probably something easy to finished, just qualifies as a KIT
Also pro Female studio audio connector and either a resistive attenuator, could just be cheap POT. But NO preamp! The hams want to connect a mic direct, broadcasters already have high level processed audio to input! We do nOT want distortion from non linearity or add our own attenuators. This is a pain in the ass with ham ssb transmitters. It also creates HUM
The answer may be just include a high and LOW level audio input!